Prochem Blazer XL Instrukcja Użytkownika

AY 86037390 PRV NO. 980156 02/14/09 Operating Instructions (ENG) MODELS: BLAZER XL Read instructions before operating the ma

HAZARD LEVEL INTENSITY 86037390 02/14/07 2-3 The following WARNING LABELS are found on your cleaning unit. These labels point out important Warnings

TECHNICAL SPECIFICATIONS 86037390 01/25/08 3-1 ITEM DIMENSION/CAPACITY Engine speed 3200 rpm 1400 (idle speed) Water pump rpm 1625 rpm Vacuum pu

OPERATION 86037390 02/14/07 3-2 INSTALLATION REQUIREMENTS Prior to starting the installation, first read the ENTIRE "Installation” section of

OPERATION 86037390 02/14/07 3-3 CHEMICAL REQUIREMENTS The unit, due to its chemical injection pump design, can be used with a variety of water-dil

OPERATION 86037390 01/10/08 3-4 181716151413121110987432165

OPERATION 86037390 01/25/08 3-5 1. VACUUM GAUGE This gauge indicates in inches of mercury how much vacuum the system is producing at any given tim

OPERATION 86037390 02/14/07 3-6 14. PRESSURE CONTROL REGULATOR The pressure regulator sets the pressure of the solution system. This spring loade

OPERATION 86037390 02/14/07 3-7 COLD WATER FLOWVACUUM FLOW145°TEMPERATURERELIEF VALVEBYPASS FLOWVACUUM INLETSOLUTION OUTLETPRESSURE REGULATORNI

OPERATION 86037390 01/25/08 3-8 Always wear hearing protection and proper personal protection equipment when operating unit. WATER PUMPING AND HEAT

OPERATION 86037390 02/14/07 3-9 CHEMICAL INJECTION SYSTEM The chemical injection system is unique in that it utilizes the pressure spikes generate

OPERATION 86037390 01/25/08 3-10 VACUUM SYSTEM The engine turning a vacuum/blower generates airflow. The air is channeled in one side of the vacu

OPERATION 86037390 02/14/07 3-11 PRE-RUN INSPECTION NOTE: Operation of this unit is simple. However, only trained personnel should proceed.

OPERATION 86037390 01/25/08 3-12 PRIMING THE CHEMICAL PUMP 1. Connect water hose to water inlet connection and turn on water supply. 2. Connect

OPERATION 86037390 02/14/07 3-13 UPHOLSTERY CLEANING Upholstery tool, part #86285260, PRV NO. 78513 1. Set temperature as desired and slow down t

OPERATION 86037390 01/25/08 3-14 WINTERIZING YOUR UNIT 1. Shut off the water supply. Disconnect the water inlet hose from the front of your co

OPERATION 86037390 02/14/07 3-15 REMOVING ANTI-FREEZE FROM THE UNIT 1. Connect one end of the winterizing loop hose to the solution outlet connect

MAINTENANCE 86037390 01/25/08 4-1 SERVICE SCHEDULE Engine Daily Check engine oil level. *** Fill to proper level (Do not overfill) Vacuum Pump

MAINTENANCE 86037390 01/25/08 4-2 * Or as often as required ** Change water pump crankcase oil after the first 50 hours ***Change engine crankcase o

MAINTENANCE 86037390 02/14/07 4-3 KEY CHECKPOINTS Note: Initiation of a planned preventative maintenance program will assure that your unit has op

MAINTENANCE 86037390 01/25/08 4-4 DO NOT service this unit while it is running. The high-speed mechanical parts as well as high temperature

MACHINE DATA LOG/OVERVIEW 86037390 02/14/07 1 Welcome…and congratulations on the purchase of your Mobile Cleaning Unit. Th

MAINTENANCE 86037390 02/14/07 4-5 VACUUM PUMP Refer to the Vacuum Pump Operation and Service Manual (P/N 86036610, PRV NO. 67-945307) for specifi

MAINTENANCE 86037390 01/25/08 4-6 WATER PUMP Refer to the Water Pump Operation and Service Manual for specific instructions (P/N 86269900, PRV NO

MAINTENANCE 86037390 02/14/07 4-7 WATER PUMP DRIVE BELT To tighten the water pump belt: 1. Loosen the bolts which hold the water pump mount to

MAINTENANCE 86037390 02/14/07 4-8 NITROGEN ACCUMULATOR The nitrogen accumulator is pressurized to 250 PSI and must be replaced periodically. The

MAINTENANCE 86037390 01/25/08 4-9 SERVICE GENERAL ADJUSTMENTS USE EXTREME CAUTION while servicing while machine is running. The high-speed mec

MAINTENANCE 86037390 02/14/07 4-10 PACKING NUT ADJUSTMENT FOR CHEMICAL METERING BYPASS AND CHEMICAL SELECTOR VALVES Examine the packing nut on th

MAINTENANCE 86037390 02/14/07 4-11 PROBLEM CAUSE SOLUTION Water s

MAINTENANCE 86037390 02/14/07 4-12 PROBLEM CAUSE SOLUTION Vacuum

MAINTENANCE 86037390 02/14/07 4-13 PROBLEM CAUSE SOLUTION Extern

MAINTENANCE 86037390 01/25/08 4-14 PROBLEM CAUSE SOLUTION Engine i

TABLE OF CONTENTS 86037390 02/14/07 2 Machine Data Log/Overview...1 Table of Contents ...

FRAME 86037390 02/14/07 5-1 2221383141053484412820211617181968731394151123

FRAME 86037390 03/15/08 5-2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86191570 01-000259 14 RECPT, SNAPIN 1/4 TURNFAST

SIDE PANEL 86037390 02/14/07 5-3 4961110752138

SIDE PANEL 86037390 02/14/07 5-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86046080 790702 1 BRKT, WATER & VAC INL

CONTROL PANEL-UPPER 86037390 01/12/08 5-5 3012356789101112131419202122232425262773117161529281832433

CONTROL PANEL-UPPER 86037390 01/25/08 5-6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86195050 15-808106 1 VALVE, METER 1/8

ENGINE 86037390 02/14/07 5-7 27241718191620212214152317172552826101391189712215346

ENGINE 86037390 01/25/08 5-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86174440 42-902005 1 B&S CARTRIDGE AIR CLNR 394

VACUUM PUMP 86037390 08/20/08 5-9 123456789101112131415SUPPLIEDWITH PUMP222321112019181716

VACUUM PUMP 86037390 08/20/08 5-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86191370 41-905024 1 PUMP, 3LVLTHC 2 8618

TABLE OF CONTENTS 86037390 09/06/07 3 PARTS LIST Frame...5-1 Side Panel...

WATER PUMP & CHEMICAL PUMP 86037390 01/25/08 5-11 2920181162827262524232021201918171615141312111098765432 TO WATER BOXENGINE PULLEYTO FRONT22363

WATER PUMP & CHEMICAL PUMP 86037390 08/21/07 5-12 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86177320 03-000249 1 CL

WATER PUMP 86037390 02/14/07 5-13 1235994 78810116

WATER PUMP 86037390 02/14/07 5-14 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86176520 42-809238 1 CAP, OIL FILLER 2

HEAT EXCHANGER 86037390 02/14/07 5-15 COPPER CORE2321132432622725222685469101815171614SST CORE20282919127306115144

HEAT EXCHANGER 86037390 02/14/07 5-16 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86056820 790714 3 SPACER, ENG SUPPORT 2

PRESSURE REGULATOR & TEMPERATURE BYPASS 86037390 02/14/09 5-17 302012191816151910135326347121189BODYSTEMINNERSPRINGSOUTERCAPSEATSEATPRESSURE REG

PRESSURE REGULATOR & TEMPERATURE BYPASS 86037390 02/14/09 5-18 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86173460 790

WATER BOX 86037390 02/14/07 5-19 11315141312162118117202224719823641095231927262531302928

WATER BOX 86037390 12/12/08 5-20 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273410 00-000335 4 SCR, 1/4-20 X 8 HXHD 2

RECEIVING YOUR UNIT DEALER RESPONSIBILITY The dealer from whom you purchased this mobile cleaning unit is responsible for the correct installation of

WASTE TANK 86037390 02/14/07 5-21 123456789101112814131312

WASTE TANK 86037390 05/16/08 5-22 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86049690 790652 1 LID, 60G WST TNK 2 86

HOSE ACCESSORIES 86037390 02/14/07 5-23 1112161315142192117920188104213576

HOSE ACCESSORIES 86037390 02/14/07 5-24 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86180980 12-800078 1 FITTING, BRB 2H BS

BATTERY-FLOOR MOUNT 86037390 05/03/08 5-25 21345678910

BATTERY-FLOOR MOUNT 86037390 05/03/08 5-26 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273780 70015 2 SCR, 1/4-20 X 3/4

AUTOMATIC PUMPOUT-OPTIONAL 86037390 02/14/07 5-27 123456789,12,151013141611173455510671918

AUTOMATIC PUMPOUT-OPTIONAL 86037390 02/14/07 5-28 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86274150 70105 4 SCR, M4 X 60

AUTOMATIC PUMPOUT-OPTIONAL 86037390 05/22/08 5-29 1263456791011263915161718192021222324252728293031323334362211588101223521212114133738

AUTOMATIC PUMPOUT-OPTIONAL 86037390 05/22/08 5-30 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273250 00-000210 4 SCR, 1/4-

HOW TO USE THIS MANUAL 86037390 01/25/08 1-1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS -

WAND-TITANIUM SIX JET-OPTIONAL 86037390 02/14/07 5-31 1234589101112131415161718192021222324252728293031323334739351826

WAND-TITANIUM SIX JET-OPTIONAL 86037390 02/14/07 5-32 REF PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: 1 86273310 00-000282 SCR, CAP

WAND-QUAD JET-OPTIONAL 86037390 01/25/08 5-33 31561112131514252619, 2019, 2423, 23A, 23B1716149, 108724343231292728303321A, 21B

WAND-QUAD JET-OPTIONAL 86037390 01/25/08 5-34 REF PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: - 86285570 89238 WAND, TM, QJW (95015) PC

WAND- TRI JET- OPTIONAL 86037390 02/14/07 5-35 123456789, 101112131415161719, 19A, 19B20, 21, 2223242526272829303132

WAND- TRI JET-OPTIONAL 86037390 02/14/07 5-36 REF PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: - 86285520 89233 WAND, TJW (9502) PC CO

STAIR TOOL-OPTIONAL 86037390 02/14/07 5-37 2345, 5A6789, 101112131415, 15A1617181920212223

STAIR TOOL-OPTIONAL 86037390 01/25/08 5-38 REF PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: - 86285350 78519 TL, STAIR, LNG, TM DJ (800

UPHOLSTERY TOOL-OPTIONAL 86037390 02/14/07 5-39 123456789101112131415161718192021222324252627282930313233343536373

UPHOLSTERY TOOL-OPTIONAL 86037390 01/25/08 5-40 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86285260 78513 1 TL, UPHOLST, P

86037390 02/14/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: REA

SHELF ASSEMBLY-OPTIONAL 86037390 02/14/07 5-41 1234567891011121415161742210122105241023515750 1/8DIMESIONAL DATAOVERALL DIMESNION:41-1/2&q

SHELF ASSEMBLY-OPTIONAL 86037390 05/22/08 5-42 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86285410 65-950392 1 VAN STORA

WATER TANK, DUAL WITH DEMAND PUMP-OPTIONAL 86037390 02/14/07 5-43 12345678910111213243167881314OVERALL DIMNSION:32-1/2" TALL62-5/8" WID

WATER TANK, DUAL WITH DEMAND PUMP-OPTIONAL 86037390 02/14/07 5-44 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86041730 66-945

WATER TANK-DEMAND PUMP-OPTIONAL 86037390 02/14/07 5-45 123456789101112416161384

WATER TANK - DEMAND PUMP-OPTIONAL 86037390 01/25/08 5-46 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROMNOTES: 1 86006760 70305 4 SCR,

AUXILIARY WATER TANK WITH PUMP 86037390 09/06/07 393837363534333231302928272625242321201918171615141312111098765431 22 2 4X Ø.40630.0 WIDE58.

AUXILIARY WATER TANK WITH PUMP 86037390 09/06/07 5-48` REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86277830 00-000072 4 SC

AUXILIARY WATER TANK-OPTIONAL 86037390 09/06/07 5-49 23201918DEMANDPUMPSUBASM16272624251617192016151421181312111098726431215

AUXILIARY WATER TANK-OPTIONAL 86037390 01/25/08 5-50 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86176400 11-800432 1 CAP, W

86037390 02/14/07 2-2 DO NOT leave the vehicle engine running while operating this unit. Dangerous Acid, Explosive Gases! Batteries contain sulfu

HOSE REEL-OPTIONAL 86037390 09/06/07 5-51 15OVERALLVehicle13151214Floor162111161312141525172423MOUNTING DETAIL101014135237962286479852344-1

HOSE REEL-OPTIONAL 86037390 09/06/07 5-52 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86191620 56-501962 1 REEL, VACUUM HOS

WIRING DIAGRAM 86037390 09/06/07 5-53

HOSE DIAGRAM86037390 09/06/07 PRV NO. 10-805275 PRV NO. 09-805088 PRV NO. 09-805351 PRV NO. 10-805291 PRV NO. 10-805205 PRV NO. 10-805204 PRV NO. 0